Custom Overmolds
Custom Overmolds
Custom Overmolds
Custom Overmolds
Custom Overmolds

CUSTOM OVERMOLDS

$225.00
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Overview

Upgrade your gear without replacing it. Aware Overmolds are custom-fit ear canal sleeves designed to integrate with your existing comms systems—transforming popular headsets into mission-ready, professionally sealed solutions trusted by operators in the field.

Whether you’re outfitting for a high-noise operational environment or enhancing comfort for long-term wear, Aware Overmolds provide the perfect seal, improved fatigue resistance, and all-day mission comfort—without sacrificing communications clarity.

Compatible Headsets

  • Otto NoizeBarrier®

  • AXIL XCOR®

  • Invisio X5 & X7®

  • Clarity Aloft

Designed to integrate seamlessly with each model’s acoustic pathways, Aware Overmolds eliminate slippage and pressure points while preserving full system functionality.

Custom Fit & Finish Options

  • Color Choices: Black, Blue, Clear

  • Finish Options: Matte or Glossy

Each set is 3D-printed using your personal eFit™ scan, ensuring a perfect seal that maintains acoustic integrity through long missions and extreme environments.

Key Benefits

  • Enhanced Comfort: No more hotspots or ear fatigue during extended wear

  • Superior Seal: Maintains consistent protection and sound transmission

  • 100% Fit Guarantee: Every mold is made from an FDA-cleared 3D ear scan

  • Quick Remake Turnaround: Permanent digital profile ensures fast, easy replacement

Ideal For

Military & Law Enforcement
Warfighters and tactical teams requiring maximum comfort and noise isolation with reliable radio connectivity in the field.

Aviation Units
Perfect integration with CEPs and helmet communication systems for aircrew and ground maintainers.

Recreational Shooters & Instructors
Upgrade your existing hearing protection with custom overmolds that improve clarity, comfort, and control during high-volume sessions.

Why Choose Aware Overmolds?

  • Built by Operators, for Operators: Our leadership team understands the stakes—our gear is tested where it matters most.

  • Field-Tested, DoD-Validated: Used in joint operations and proven to reduce fatigue, improve seal, and boost wear time.

  • Seamless Comms Compatibility: You don’t have to change your comms—we just make them better.

  • Made in the United States: With premium materials and manufacturing